Research project
36 | monthsFIBER_WASTE

Valorization of fiber bio-waste products from food production

Related toSpoke 02

Other partecipants Patrizia Buldo, Francesco Vuolo
  1. Home

     / 
  2. Research projects

     / 
  3. Valorization of fiber bio-waste products from food production

Task involved

Task 2.1.2.

(Bio)technological and bio catalytical processes (microorganisms, microalgae, insects, enzymes) for food by- products/waste pre-treatment and reuse in food/feed and non- food chains (in connection with Spokes 3 and 4).

Task 2.2.3.

Microbial and enzymatic biotechnologies to obtain new products/novel foods/added-value compounds from food by-products and food waste with high shelf-life, digestibility, nutritional value, low anti- nutritional factors and undesired microorganisms and compounds (in connection with Spokes 3 and 4).

Project deliverables

D2.1.2.1.

Report on the pre-treatment methods selected (M12)

D2.1.2.2.

Lab/pilot-scale processes for by-products/waste pre-treatment and reuse (M36).

D2.2.3.1.

Collection of microbial cultures and enzymes (M18).

D2.2.3.2.

Innovative applications for at least one novel food product with enhanced shelf-life/digestibility/nutritional value(M36).

D2.2.3.3.

Report on the efficacy and sustainability of developed biotechnologies (M36).

State of the art

Fibers are a bio-product of many food industries; a single food producer could generate approximately 8,000 tons of fiber waste per year (https://www.oatly.com/communication/production-residues). Considering the market growth in plant-based foods, this value is only meant to increase consistently. Fibers are well known to positively contribute to health benefits, such as lowering LDL-cholesterol, slowing glucose absorption in the intestine, and reducing the risk of coronary diseases, obesity, and diabetes, among other related health benefits.  Despite that, fiber bio-waste is mainly intended for feed consumption due to the short shelf-life of the product. The general composition of fiber, for example, oat fibers, consists of protein, fat, and carbohydrates. The latter are the major components, divided into starch, insoluble and soluble fibers (Diaz et al., Innov Food Sci Emerg Technol 2022; Manthey et al., Cereal Chem 1999).

In addition, phenolic components, such as tocopherol, are also present. The composition of the fiber is a very suitable substrate for fermentation, which could be considered a valuable approach to valorize these bio-products.

Operation plan

The present study consists of four topics:

  1. Characterization of fiber bio-waste substrates.
    The metabolites present in substrates, as well as the presence of possible microbial contaminants, will be determined. 
  2. Screening of bacteria able to inhibit microbial growth and  produce organic acids.
    Microbial strains from the Sacco collection (e.g., Lactobacillus acidophilus, Lactobacillus helveticus, Lactiplantibacillus plantarum, Acetobacter ssp., Leuconostoc ssp., Pediococcus ssp., Lentilactobacillus parabuchneri/buchneri, Limosilactobacillus reuteri; and Bacillus coagulans/subtilis) will be tested for their ability to grow on the substrate and to produce organic acids. 
    Growth-inhibition assays of yeast and mould will be carried out.
  3. Screening of bacteria producing enzymes of interest and characterization of bio-products produced in the substrates.
    The production of secreted enzymes such as esterases (including ferulic acid esterase) and proteases will be determined, as well as the amount of polyphenols produced.
  4. Design of new food which will be positively accepted by consumers.
     

Expected results

  • Novel microbial solutions to valorize fiber bio-waste products into food applications, such as bakery and confectionary products, meat and/or fish alternatives. 
  • The generated knowledge will allow not only to increase the shelf-life of the current fiber bio-waste but also to improve the nutritional value via fermentation.